Fixed solar upgrade. Flexi or rigid?

@The Flying Scotsman I would only use two smaller leisure batteries rather than one big single battery if I wanted to spread the weight around the vehicle but with lithium typically lighter than lead acid my Roamer 230Ah seatbase battery isn't much heavier than the 100Ah lead lump it replaced but has nearly five times the useable capacity.
Regarding more solar panel area and it is a bit of a balancing act as quite often on sunny days my shunt will show nearly 20A going into the battery on top of the 3.5A being sucked out by the fridge meaning the battery is frequently at 100% with still over 200A available first thing in the morning leaving me to turn off the panels and recently throttle back the Renogy DCC50S app to 30A rather than 50A and stop blowing the 60A glass tube AGU type fuses I've installed... must change these to something like maxi fuses.
The Renogy DCC50S B2B present version will take your solar input as well as the alternator and now has an higher input voltage so will suit series or parallel panel combinations.
To the rigid versus flexi panel debate I'll say this was T6 camping at Busfest last year and not a rigid panel in sight...
View attachment 252592
Thanks for your advice.
I’d imagine the fact that flexi’s are cheaper as well as miles easier to fit is the reason that most people opt for them ?
 
Thanks for your advice.
I’d imagine the fact that flexi’s are cheaper as well as miles easier to fit is the reason that most people opt for them ?
I fitted mine as the pop top already looks like an upturned bath tub, bolting what looks like a folded up pasting table on top of that smacks of function over form and I might as well just go the whole hog and get a blobby great motorhome.:eek::whistle:
Are flexible panels cheaper only I've got two 175 watt Renogy panels and they weren't dirty cheap from memory?
 
Rigid is also a whole lot cheaper, my Victron panel is 305w and was £166 delivered!

Tbh if you're happy with the extra bulk and can work out how to fit it, rigid all the way.
Hi Paul, how did you fix your rigid panel please? Think i buy the same. I've just bought a 280ah battery to run inductions hobs.
Thank you, I'm new to all this.
 
Hi Paul, how did you fix your rigid panel please? Think i buy the same. I've just bought a 280ah battery to run inductions hobs.
Thank you, I'm new to all this.
I bought these.
I’ve not finished fitting them yet but have sat them all out with the panel on top and they are going to work great.
My plan is to use sikabond to glue them all on to my pop top after keying the surface below them and then I will bolt the front 2 through my roof as well.
 
Hi Paul, how did you fix your rigid panel please? Think i buy the same. I've just bought a 280ah battery to run inductions hobs.
Thank you, I'm new to all this.
My rigid panel sits on a full size roof rack:

1000010049.jpg
(Midway through fitting)

I made some brackets from aluminium angle, and some rubber pads, and it's bolted to the rack. If I ever want to change the panel or mount a roof tent etc then it's an easy swap.
1000010047.jpg
1000010048.jpg

I also use the rack for storing stuff that is too big to go in the van, like my windscreen cover, table, chair, leveling ramps. And my awning is attach to the rack.

1000010919.jpg
 
My rigid panel sits on a full size roof rack:

View attachment 266983
(Midway through fitting)

I made some brackets from aluminium angle, and some rubber pads, and it's bolted to the rack. If I ever want to change the panel or mount a roof tent etc then it's an easy swap.
View attachment 266984
View attachment 266985

I also use the rack for storing stuff that is too big to go in the van, like my windscreen cover, table, chair, leveling ramps. And my awning is attach to the rack.

View attachment 266987
Wow looking like an overlander now. Looks great, I like the idea of putting more stuff on the roof.
Im still thinking I want to get under low level car parks though, it was kind of the whole reason I bought a transporter-sized height van. Being around 1.9m high. So I'm torn whether to get to get a rigid panel and increase the height.
 
Wow looking like an overlander now. Looks great, I like the idea of putting more stuff on the roof.
Im still thinking I want to get under low level car parks though, it was kind of the whole reason I bought a transporter-sized height van. Being around 1.9m high. So I'm torn whether to get to get a rigid panel and increase the height.
It's made it easier for 2m car park barriers, it don't even think about attempting them! Without the track I might be tempted and might end up hitting one sooner or later!

And the extra storage space needed for me, especially when I've got a bike in the van there's just no room for any larger items inside. Obviously it doesn't help fuel economy but I don't do that many miles so it's not that big a deal.
 
My rigid panel sits on a full size roof rack:

View attachment 266983
(Midway through fitting)

I made some brackets from aluminium angle, and some rubber pads, and it's bolted to the rack. If I ever want to change the panel or mount a roof tent etc then it's an easy swap.
View attachment 266984
View attachment 266985

I also use the rack for storing stuff that is too big to go in the van, like my windscreen cover, table, chair, leveling ramps. And my awning is attach to the rack.

View attachment 266987
So you did manage to fettle the F40 on to the rack?

I really like the end result of rack/awning/panel and I'd be very tempted longer term if it wasn't for the pesky 2m thing. Even with a stock Caravelle I was inching my way under a barrier marked as 2m in Wales a month ago with MrsRT pointing at all the over T6s and T5s already parked up and rolling her eyes...
 
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I have designed what I think to be an excellent solar panel mounting method that I first fitted to an old T5.1 I had a few years ago (see attached pictures)...

I have since improved the idea and made it more polished by neatly integrating it with Dakine roof pads which makes the whole set up look like a real high end purpose built solar mounting method. The custom powder coated mounting rails are secured to the roof rails with four high quality Rivet Nuts in each.... then the Perlight 175 watt solar panel is mounted on the rails in a stealth yet practical manner... the cable is ran via the rear light grommet meaning no holes need to be drilled into the roof / panels of the van. All in all I think it’s a pretty neat solution... and great if you want to use the roof to carry a surfboards or paddle boards.

I have a 110 amp leisure battery with a mini LG fridge that in summer is left on 24/7. The 175 watt panel & Victron MPPT combination is absolutely QUALITY and keeps the battery fully charged whilst under a reasonable load even in poor sunlight.

Essentially the kit consists of :
1 x Perlight 175 watt solar panel
1 x Victron solar MPPT
10m of solar cable
1 pair of Roof Bars
1 pair of Dakine Roof Rack Pads
1 pair of powder coated mounting rails
Nuts bolts washers and rubber dampers

I am tempted to offer the kit for sale and instillation on a low volume basis or even make up a batch of DIY 'Kits' which would consist of Roof Bars, Solar Panel Rails & Dakine Pads intended for self instal.

Let me know what you think?

Cheers!


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I think it looks bang on :thumbsup:
Like the aero bars they are more aesthetically pleasing than some of the other options and the pads do indeed neaten the whole thing.
It's a tried and tested method that's been well executed but I'm not sure there would be a massive amount of profit in it especially in low volume .
Then again I'm amazed at the amount of money people throw at these things

What roof bars are they and what's the finished height from the roof ? Ultimately I suppose people wanna keep these as low as poss and its good to get a bit of airflow under the panel.

Rigid definitely seem more reliable from all reports but it's just the increased height over a stuck on flexi panel .
 
I fitted mine as the pop top already looks like an upturned bath tub, bolting what looks like a folded up pasting table on top of that smacks of function over form...
Good morning Sir, welcome to the world of the Swamper.
 
I think it looks bang on :thumbsup:
Like the aero bars they are more aesthetically pleasing than some of the other options and the pads do indeed neaten the whole thing.
It's a tried and tested method that's been well executed but I'm not sure there would be a massive amount of profit in it especially in low volume .
Then again I'm amazed at the amount of money people throw at these things

What roof bars are they and what's the finished height from the roof ? Ultimately I suppose people wanna keep these as low as poss and its good to get a bit of airflow under the panel.

Rigid definitely seem more reliable from all reports but it's just the increased height over a stuck on flexi panel .
About as good as I could physically get it without going down a complete rabbit hole! I would say this set up is better than the glue down solution in all but one respect... Compactness.

If I'm honest I've not deeply considered the profitability / business aspect of it... I just see it as a way to pass on the design and set up in one easy package... It took a fair chunk of time, research, trial and error before landing on the solution... I could pass that experience on as truly DIY solution with everything needed in one delivery.

Not entirely sure what cross bars they were tbh... I could dig out the order if needed... the clearance between the solar panel & the roof panel is 35mm (you could pack this up if needed)

In theory I could offer a DIY ready to go kit for £375 delivered (Cross Bars, Mounting Rails, Dakine Pads & 175w Panel)

Or the full set up for under £500 delivered. (Victron MPPT 75/15, 175w Mono Panel, Cables, Cross Bars, Dakine Pads, Mounting Rails & Fixings)
 
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I have designed what I think to be an excellent solar panel mounting method that I first fitted to an old T5.1 I had a few years ago (see attached pictures)...

I have since improved the idea and made it more polished by neatly integrating it with Dakine roof pads which makes the whole set up look like a real high end purpose built solar mounting method. The custom powder coated mounting rails are secured to the roof rails with four high quality Rivet Nuts in each.... then the Perlight 175 watt solar panel is mounted on the rails in a stealth yet practical manner... the cable is ran via the rear light grommet meaning no holes need to be drilled into the roof / panels of the van. All in all I think it’s a pretty neat solution... and great if you want to use the roof to carry a surfboards or paddle boards.

I have a 110 amp leisure battery with a mini LG fridge that in summer is left on 24/7. The 175 watt panel & Victron MPPT combination is absolutely QUALITY and keeps the battery fully charged whilst under a reasonable load even in poor sunlight.

Essentially the kit consists of :
1 x Perlight 175 watt solar panel
1 x Victron solar MPPT
10m of solar cable
1 pair of Roof Bars
1 pair of Dakine Roof Rack Pads
1 pair of powder coated mounting rails
Nuts bolts washers and rubber dampers

I am tempted to offer the kit for sale and instillation on a low volume basis or even make up a batch of DIY 'Kits' which would consist of Roof Bars, Solar Panel Rails & Dakine Pads intended for self instal.

Let me know what you think?

Cheers!


IMG_2204 Large.jpeg

IMG_1572 Large.jpeg

IMG_9067 Large.jpeg

IMG_2716 Large.jpeg

IMG_2294 Large.jpeg
That’s the best solid panel install I’ve seen and I’m usually not a fan
 
About as good as I could physically get it without going down a complete rabbit hole! I would say this set up is better than the glue down solution in all but one respect... Compactness.

If I'm honest I've not deeply considered the profitability / business aspect of it... I just see it as a way to pass on the design and set up in one easy package... It took a fair chunk of time, research, trial and error before landing on the solution... I could pass that experience on as truly DIY solution with everything needed in one delivery.

Not entirely sure what cross bars they were tbh... I could dig out the order if needed... the clearance between the solar panel & the roof panel is 35mm (you could pack this up if needed)

In theory I could offer a DIY ready to go kit for £375 delivered (Cross Bars, Mounting Rails, Dakine Pads & 175w Panel)

Or the full set up for under £500 delivered. (Victron MPPT 75/15, 175w Mono Panel, Cables, Cross Bars, Dakine Pads, Mounting Rails & Fixings)
Sounds good, but where would the warranty be with. You could end up as a middleman in a squabble
 
Sounds good, but where would the warranty be with. You could end up as a middleman in a squabble
I’m so confident in the design that I’d personally offer a 5 year replacement warranty on the modified bars & bracket.

The other items are tried and tested and come with their own separate warranties (Solar Panel, MPPT, cables, Dakine pad) these items will be supplied and the order fulfilled by a third party that I work with.

I plan to make an initial batch of 25 rails & brackets ready for DIY install.

My take is that many people will happily mastic down a flexi solar panel to paintwork that deteriorates and ultimately needs replacing every 4 years with little thought or knowledge on the design and pitfalls.

The idea behind this solution is the complete opposite.. it’s serviceable and long lasting.
 
I’m so confident in the design that I’d personally offer a 5 year replacement warranty on the modified bars & bracket.

The other items are tried and tested and come with their own separate warranties (Solar Panel, MPPT, cables, Dakine pad) these items will be supplied and the order fulfilled by a third party that I work with.

I plan to make an initial batch of 25 rails & brackets ready for DIY install.

My take is that many people will happily mastic down a flexi solar panel to paintwork that deteriorates and ultimately needs replacing every 4 years with little thought or knowledge on the design and pitfalls.

The idea behind this solution is the complete opposite.. it’s serviceable and long lasting.
Hi @TheBambooBus the product looks great and a DIY pack is a tremendous idea. You have obviously thought through the warranty areas. It was the only issue I could see with the idea. Good luck with it and I may even buy it myself.
 
So you did manage to fettle the F40 on to the rack?

I really like the end result of rack/awning/panel and I'd be very tempted longer term if it wasn't for the pesky 2m thing. Even with a stock Caravelle I was inching my way under a barrier marked as 2m in Wales a month ago with MrsRT pointing at all the over T6s and T5s already parked up and rolling her eyes...
Yeah the F40 went on and it's been fine for the 3000 miles or since!

It just simplifies 2m car park barriers for me, I don't even attempt them. Cuts out a lot of parking spots, but it's not really been an issue, yet... Gatwick for instance I just use the (free) long stay parking for an pick up or drop offs rather than the multistorey.
 
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