So a rare sunny day in Scotland meant I could fit the door speakers recently purchased from
@Absolut5
Firstly I checked the forum for how to remove the door cards, pauly has a picture on a thread somewhere but essentially it’s two plastic lock bolts on the underside and pull off the three clips either side, after you’ve removed the window button.
One thing I found out here is the need to remove the cover to the pull handle and then take out the two torq bolts that hold the handle to the door.
With the cover off you’re left with the standard oem speaker, this has been riveted in so will need drilling. I knew my eleven years in the RAF fixing aircraft skin would come in handy! If you’re worried about doing this then don’t be. Use a 5mm hss drill bit and drill them slowly, the worst thing you can do is push really hard as the drill will grab the rivet and it will start to spin. If this does happen then go on to the next one. Hopefully you will manage all of them off clean. If one does spin then lightly prise the speaker away from the skin and this will tighten the rivet.
With the old speaker off, and all of the rivet tails removed from the inside of the door! Fit the cnc collars supplied. I used stainless steel M5 Allan bolts 20mm long with nyloc washers. You must use nyloc or some form of locking mechanism as the last thing you want is them to come loose. These were bought from Screwfix! When you orientate the collar make sure you have it around enough to allow both parts of the connection to be made.
At this point I offered up the speaker, connected it and gave it a test. All working well I fitted it to the collar. I opted to fit different screws as the black ones provided weren’t the best quality shall we say!
After fitting the speaker I silent coated the skin of the door and the inner of the door card. Then refitted all the pieces ensuring I didn’t forget the door clip! Do’h.
Here’s the drivers side also.
I removed the a pillar trims to have a look at the tweeters but will leave it for a different day, I’m guessing they need to be prised off and the new ones glued in?
@Pauly do you have any of the vw connectors so I can fit the crossovers!