The smoke test conducted during the MoT is a joke which is why the testers have to visually look for any tampering or removal of after treatment systems (eg DPF). If it wasn't for the Euro emission requirements (and a bit of caution regarding engine longevity based on failures/wear characteristics during testing), the engineers at the OEM would be providing a calibration with similar power and torque to what the remappers provide.This is an eye opening thread.....@Mooncat, you seem to be well informed....jury's out for me but my T5 had been remapped prior to me buying it and I was well impressed....but MOT time was stressful. On the two MOT's I had done, emissions were a close run thing!
There's so much more that goes on at the factory to produce power and emissions that most drivers don't give credit for. If you look at the Euro 5 engines, the 180 required a twin turbo arrangement for the performance/emission mix; they didn't use two turbos just for the fun of it as it causes lots of other issues. Because the remappers are not trying to produce a calibration that achieves Euro 5, they can get close to 180 quite happily out of the 140 (and below) rated engine.
This was the point of my original response to this thread. I still can't believe these remappers are allowed to operate as they are taking Euro compliant engines (give or take the odd emission scandal) and making them run dirtier. There's huge health concerns over diesel engine emissions (quite rightly so) and we are legally allowed to pay a company to make our engines run dirtier and use them on the Queen's highway!