[Guide] Battery Maintainer (for Starter battery) -- How I Done It --

I am designing my own starter battery maintainer circuit from scratch. It will work with lead acid leisure batteries only and not need any configuration switches. I'll post again when I have a working prototype.
 
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I had failed to consider battery voltage during cranking (duh - that's why it's called a starter battery), so design change implemented and new PCBs ordered.
 
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Hi, I currently keep my battery topped up by using a Noco 5amp charger through the cig lighter.
just seen a special offer on Amazon for the 10amp version which i am tempted to buy but can the cig lighter handle/take this size of charger?
Hi, how can I charge through the cut lighter please? What do I need to get. My t6.1 starter battery keeps going flat as I don’t use it every day, only about 4 tine a week
 
How far are you driving? If you are driving 4 times a week for a reasonable distance/time and still getting a flat battery then there is something wrong with either:
  • Your battery - how old is it?
  • Your charging system
  • Your leisure system charging when it shouldn't (I think you mentioned you had one in another thread)
Rather than conversations across threads might be better to start your own advice thread with some details of your situation and some pics of your van and the batteries/chargers and then folks can try and assist.

As an aside if you have a factory leisure system and a recent T6.1 then none of the 12v sockets go to the starter battery anymore.
 
Ok so it took a few iterations until I had a design that worked to my satisfaction on bench test, so this one will be going in my van for long term test. Meanwhile I'll make a version for use with lithium batteries. If that also works satisfactorily I'll offer it up for testing.

20241206_221945.jpg
 
In the unlikely event of anyone actually being interested, I post some measurements of my final design of a starter battery charge maintainer, charging a partially discharged starter battery.

Charge current 1A.jpg
First, when the output of the leisure battery charger is constrained by low power from the solar panel, the charge current into the starter battery is a steady value depending on the available solar power and the state of charge of the starter battery. In this test (above) it was 1.0A

Most of the time the charge current will be a lot less than this as there should be very little load current on the starter battery when the ignition is off, but we need to consider all other possible conditions.

Charge current 13-6V.jpg
If there is sufficient solar power and the leisure battery charger is in float charge mode (13.6V), the charge current to the starter battery becomes pulse frequency modulated. The "on" pulse is always 2.5s but the time between pulses varies. In this test (above), the "on" pulse current was 2.3A but the average current over a 4s period is 1.4A
As the charge in the battery increases, the "on" current will decrease and the "off" time will increase to more than a minute.


Charge current 14-6V.jpg
Finally, if there is sufficient solar power and the leisure battery charger is in absorption charge mode (14.6V), the "on" charge current to the starter battery will increase but the "off" time increases to compensate, in this test the "on" current was 4.5A but the average charge current is 1.6A over a 7s period
 
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