I regularly get 40+mpg from my 204 DSG 4mot. I've done brim to brim measurements & MFD, and I find little difference between them. The main factor that seems to affect the consumption is acceleration. If I keep the top speed below 65mph & accelerate at tectonic plate speeds, I can easily get high 30's. Get it on the motorway with the ACC set to "ECO" & 60mph & I'm in the low 40's. Increase the speed to 70 & I lose 10mpg. They are extremely sensitive to a heavy right foot.
I get it!!.
But all of what you mention I do, and some.
I even took the rear tripple seat out to see if that would improve things.
Its simply can't be my driving style thats giving me such poor returns.
Before I put my 19" wheels on and was still running the factory 16's pumped up to 50psi, I travelled down to Heathrow to drop a freind off, and the best I got was 35mpg a average.
That was all motorway at 62mph.
I suppose what bugs me is the envy I feel for guys that are returning good mpg and the fact that when they read about us guys that are not, they are probably thinking, 'its because they can't drive it properly'.
I genuinely do not believe that my van, in factory spec, could average even 40mpg no matter who was driving it under normal driving conditions.
It seems odd that I can drive my 1.6 biturbo 160ps Vivaro with 500kgs of kit on it, NORMALLY, (not completely empty, slipstreaming lorries at 55mph and accelerating slower than a glacier), and it returns around 36/38mpg, AND is fitted with 235/50r18 tyres.
I am in doubt, that if one of you guys getting great mpg, was to let me drive your van for a week, that your vans mpg would NOT catastrophically drop from 40 plus mpg down to just over 30mpg.
I'm starting to sound bitter now!.