T6 OEM LED-headlight retrofit

[Ads_Essex]

Original screws are silver ones.

I'm "eat my hat" confident that the black (grey) screws are wrongly fitted and the silver ones are correct and the thread has been chewed by the wrong screws. You could give the hole a little heat to make the plastic softer so it'll take the new/correct ones easier?

Ok gents, thanks for getting back to me so promptly. I'll persevere with these screws.

What that has got me thinking now is that the modules which came with the headlamp may have been removed for some nefarious reason! Only time will tell.

Thanks again.

 

[Lightrofit]

Ok gents, thanks for getting back to me so promptly. I'll persevere with these screws.

What that has got me thinking now is that the modules which came with the headlamp may have been removed for some nefarious reason! Only time will tell.

Thanks again.

The reasons are always filled with dread and mystery ha!

I assume the modules that are present are the correct ones at least?

 

[Ads_Essex]

I assume the modules that are present are the correct ones at least?

Yes mate, cheers.

 

[Ads_Essex]

Original screws are silver ones.

I'm "eat my hat" confident that the black (grey) screws are wrongly fitted and the silver ones are correct and the thread has been chewed by the wrong screws. You could give the hole a little heat to make the plastic softer so it'll take the new/correct ones easier?

Those bolts worked fine. Thanks for the help lads.

 

[Ads_Essex]

Hello all,

I've (finally) got round to the LED headlight retrofit. Using Pauly's loom,

• I've connected pins to the BCM terminals 5, 6, 28 and doubled up on the pin at 56 (my EU5 van was a barn-door version before i tailgated it);
• I've connected an earth in the footwell and a feed to the now redundant black/purple core from the redundant headlight dial;
• I've tapped in to the CAN as the cables come out of the BCM (I have it as Orange/black = can high - terminal 19 & Orange/brown = can low - terminal 18).
• I've connected the HRCM but have left both level-sensors unplugged for the minute.
• I've connected the LED headlights.
• I've coded the lights in using Roberts' guide, and have added the HRCM to the CAN at Gateway 55.

I've got dipped beam, high beam and sidelights/DRLs that dim when changed from DRL to sidelights.... Well - one sidelight is working, the other isn't and I could hear buzzing from the module, so will check the connection tomorrow and see if its the module, the headlight or the wiring.

I have a bulb-out warning on the dash, but presume that is related to the left-hand side DRL/sidelight / module.
I have the MFD showing me that my offside sliding-door is open.. when one isn't fitted to that side!

Now regarding my HRCM, it is part 6R0907357. I don't see the Driving Lights menu in the MFD.

In the long coding I see the first screen states
'Bit 0-7 - !! None Found'.
I get drop-down options
'00 Control module not coded'
'01 Polo 6R'
'02 Transporter/Multivan 7E/7F'
but, when I select 02 i get 'Error 31: request out of range'. Does it need flashing or changing for a C revision?
Here is the data from it:

Wednesday,04,October,2023,22:57:47:26777
VCDS Version: Release 23.3.1 (x64)
                Address 55: Headlight Range
Control Module Part Number: 6R0 907 357
  Component and/or Version: LWR-ECU       H02 0070
           Software Coding: 0312000001000000
            Work Shop Code: WSC 20200
                      VCID: 77AA1E645F4BCD223E1-8022


Advanced Identification/FAZIT
     Serial number: --------------
     Identification: HLR-0W5
     Revision: --------
     Date: 05.09.11
     Manufacturer number: 0004
     Test stand number: 0333
Flash Status
     Programming Attempts(application): 0/0
     Successful Attempts(application): 0/0
     Programming Attempts(data): 2
     Successful Attempts(data): 2
     Programming Status: 00000000
     Flash Date: 00.00.00
     Flash Tool Code(data): 02888 001 00001
Misc.
     Hardware number: 6R0 907 357
     Workshop System Name: J431
     Equipment/PR Code: 0000000000000000
     Dataset Number: -----------
     Dataset Version: ----
     End of Line Equipment Level: ------------------
     ASAM Dataset: EV_HeadlRegulVWLWRPt
     ASAM Dataset Revision: 001004
Car Info
     Chassis Number: -----------------
     Engine code: ----
VCDS Info:
       VCID: 77AA1E645F4BCD223E1-8022
       Labels: 6R0-907-357.CLB
       ROD: EV_HeadlRegulVWLWRPt_VW25.rod

Sure it will. I have one.
I would only suggest to make sure that hardware and software versions are minimum: HW 005 and SW 0050.
The other thing with the second hand(even from different VAG model) is that you need to change the coding and also some adaptation parameters. Have a look here ----> T6 LED headlight retrofit?

@Robert I'm not sure where I can find this information if it's not above - sorry, I'm new to VCDS.

If anyone can shed any light on the sliding door being open, or anything else, that would be great!

Cheers

 

[Ads_Essex]

Further to the above, I think I have solved this offside sliding door apparition by ticking '78 - Slide Door right' in the CAN Gateway Installation List. If this is incorrect, please shout!

PS battery-charger has been on all the time.

 

[Ads_Essex]

Further to the above, I think I have solved this offside sliding door apparition by ticking '78 - Slide Door right' in the CAN Gateway Installation List. If this is incorrect, please shout!

PS battery-charger has been on all the time.

Update: no I haven’t solved it, as now the van is looking for a lock, because it’s doing that double-lock thing!

 

[Ads_Essex]

Now it’s light, I have got back to the van and tried the headlights again.
I think the nearside headlamp DRL strip is dead:
I swapped the 4G0907697G DRL/sidelight modules over and found no issue with the offside headlamp, so I then checked for voltage:

• Pin 10 Engine off, Sidelights position 5v.
• Pin 10 Engine on, Off/DRL position 14.5v, on second check dropped to 12.7v.
• Pin 10 Engine on, Sidelights position 6.3v, on second check dropped to 5.7v.
• Pin 10 Engine on, Dipped position 6.4v,
• on second check dropped to 5.8v.

• Pin 12 Engine off, Sidelights position 12v.
• Pin 12 Engine on, Off/DRL position 14.4v, on second check dropped to 13v.
• Pin 12 Engine on, Sidelights position 12.9v.
• Pin 12 Engine on, Dipped position 14.6v, on second check dropped to 13.2v.

Note: these were taken with a cheap Maplins voltmeter using a jumper cable with no load.

Still, It seems the DRL/sidelight strip within the headlamp is the only thing left that I can’t test yet doesn’t seem to be working.

Edit:

Checked old photos of the headlamp strip down and reminded myself that the LED DRL/sidelight plug is right beside a circular removable inspection cap. Glad I checked it because it wasn’t fully plugged in…
Now it’s plugged in, the DRL/sidelight is working!

 

[F-roger]

Update: no I haven’t solved it, as now the van is looking for a lock, because it’s doing that double-lock thing!

what's wrong with the sliding door? describe in more detail what and how

 

[Ads_Essex]

what's wrong with the sliding door? describe in more detail what and how

Since coding the lights in, the MFD shows the offside sliding door to be open.

The problem is that I don’t have one on the offside, only the nearside!

I ticked ‘slide door, right’ in the CAN Gateway installation list and realised that was for a power-sliding door, so have unticked that.
MFD now showing the door being open, again.
This means the interior lights stay on.

 

[mmi]

I ticked ‘slide door, right’ in the CAN Gateway installation list and realised that was for a power-sliding door, so have unticked that.

I would try by disconnecting starter battery for a few minutes. On my BCM (MY18) I have noticed that unticking a (removed) module leaves mysterious remnants into the systems. Cycling the power seems to be only way to get a fresh start.

 

[Ads_Essex]

I would try by disconnecting starter battery for a few minutes. On my BCM (MY18) I have noticed that unticking a (removed) module leaves mysterious remnants into the systems. Cycling the power seems to be only way to get a fresh start.

Thanks mate - bizarrely it looks like it’s a result of my coding - I just went for a drive and tried clearing codes before checking the Gateway again.
On checking my 09 coding I saw some anomalies:

I had the following ticked:

1. Central locking / rear sliding door right installed,
2. Comfort closing for sun roof,
3. Lamp failure detection for additional position light(s) active,
4. Rear window heater activation via Can active,
5. Heated rear window installed,
6. Turn signals via pulse width modulation active.

I’ve unticked all these and resolved the offside slider issue.


On my first dark drive I did notice the headlights would turn on but after a short while then turn off, leaving the DRLs on - this seemed to be when I got to 15mph. It was dusk and I’d expected them to stay on. They’d remain on when I flashed the headlights but would again extinguish.

I did notice on Byte 11 bit 0 ‘High beams via shutter (Xenon) active/installed’ is it ticked - I take it this doesn’t relate to LEDs and should remain unticked?

 

[mmi]

I did notice on Byte 11 bit 0 ‘High beams via shutter (Xenon) active/installed’ is it ticked - I take it this doesn’t relate to LEDs and should remain unticked?

Correct - unticked.

 

[Ads_Essex]

Correct - unticked.

Cheers. I’ll post up a scan so your wizards can see where I have messed up

 

[Ads_Essex]

Here's my autoscan.

As above, I have a bulb-out light showing on the dash, and (when set to Auto) the dipped LEDs kept turning off when I'd have expected them to remain on given the dusky lighting. Bizarrely I actually think they turned on whilst sat in traffic when I clicked the heater on to 1!

For reference, my original 09 coding was: B8FE793A0A61341193284F6476AF9E740D8070F160CC6DF03204003F0800
2015 Eu5 140PS Highline P/Van with barn-doors that were converted to a tailgate (with two cables to BCM Pin10 & Pin23 black plug?), LED numberplate and tail lights. LED headlights replace H4's.

Thursday,05,October,2023,21:38:44:26777
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 23.3.1.0 (x64)  HEX-V2 CB: 0.4639.4
Data version: 20230421 DS346.2
www.Ross-Tech.com

VIN: WV1ZZZ7HZGH04ADAM     License Plate: ADS_ESSEX
Mileage: 82940km-51536mi        Repair Order:


--------------------------------------------------------------------------------
--------------------------------------------------------------------------------

Chassis Type: 7H-VN75 (7E0)
Scan: 01 03 04 08 09 10 15 17 19 25 55 5F 61 0B

VIN: WV1ZZZ7HZGH04ADAM   Mileage: 82940km-51536miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
s09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
55-Headlight Range -- Status: Malfunction 0010
5F-Information Electr. -- Status: Malfunction 0010
61-Battery Regul. -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAAC)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 GQ    HW: 03L 907 309 L
   Component: R4 2,0L EDC   H38 8440
   Revision: 22H38---    Serial number: 00000000000000 CVN: D2CF8DB6
   Coding: 01194012232401080000
   Shop #: WSC 02734 790 00000
   ASAM Dataset: EV_ECM20TDI01103L906019GQ 003006
   ROD: EV_ECM20TDI01103L906019FH_003.rod
   VCID: 005875B80A858A9A0FB-8054
   VINID: 9E606AAAA1D8A976001041452069595186


No fault code found.
Readiness: 0 0 0 0 1


-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 7E0-907-37x-MK100ESC.clb
   Part No SW: 7E0 907 379 P    HW: 7E0 907 379 M
   Component: ESC           H05 0132
   Revision: 00000000    Serial number: 42535000001716
   Coding: 517E4098256684828A7A027BA48A21D3390000
   Shop #: WSC 02739 790 50316
   ASAM Dataset: EV_Brake1ESCCONTIVN75XGP2 011001
   ROD: EV_Brake1ESCCONTIVN75XGP2_011.rod
   VCID: 3FDAB64437FB3562361-806A


1 Fault Found:
4197 - Rear Left Wheel Speed Sensor
          C101C 14 [137] - Open or Short to Ground
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:25




-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654
   Component: LENKW.SENSOR  H07 0070
   Serial number: 20071504652357
   Coding: 01
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA40B407071FC6A7D7-802A


No fault code found.


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 7E0 907 047 T    HW: 7E0 907 047 T
   Component: Climatic-T5   H22 0607
   Revision: 00001002
   Coding: 0000000003
   Shop #: WSC 02737 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 3B22C25423E329421A9-806E


No fault code found.


-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090     HW: 7E0 937 090
   Component: BCM PQ25 Max4 H80 0736
   Revision: B9080001    Serial number: 0771 251150786
   Coding: B8F4F93A4A61341193284F2426EA9670CD8073F160C979D03204003F0800
   Shop #: WSC 00592 210 00001
   VCID: 68884D18027552DAA7B-803C


   Subsystem 1 - Part No: 5K7 955 559 B  Labels: 5K7-955-559.CLB
   Component: RLS 230915 03  37  0059
   Coding: 0228EE


   Subsystem 2 - Part No SW: 7E0 959 801 K    HW: 7E0 959 801 K  Labels: 7E0-959-80X-V2.CLB
   Component: J386__TSG_FT  003 8654
   Serial number: KU0KU004091552472012
   Coding: 1400B0


   Subsystem 3 - Part No SW: 7E0 959 802 K    HW: 7E0 959 802 K  Labels: 7E0-959-80X-V2.CLB
   Component: J387__TSG_BT  003 8654
   Serial number: KU0KU027081552395697
   Coding: 0400A0


   Subsystem 4 - Part No: 7E1 951 172
   Component: DWA-Sensor 00  001 0104
   Coding: 000000


   Subsystem 5 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HO  H05 1501
   Coding: 000000


   Subsystem 6 - Part No: 7E1 951 172
   Component: DWA-Sensor 00  001 0104
   Coding: 000000


   Subsystem 7 - Part No SW: 5G0 959 442 H    HW: 5G0 959 442 H
   Component: E221__MFL-DC1  H17 0103
   Serial number: 29150001847080075382
   Coding: A4FFFF


2 Faults Found:
00978 - Lamp for Low Beam; Left (M29)
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 210
                    Mileage: 82946 km
                    Time Indication: 0
                    Date: 2018.02.25
                    Time: 21:16:14


00979 - Lamp for Low Beam; Right (M31)
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 210
                    Mileage: 82946 km
                    Time Indication: 0
                    Date: 2018.02.25
                    Time: 21:15:36




-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 7E0-919-475.clb
   Part No SW: 7E0 919 475 M    HW: 1Q0 919 475
   Component: PARKHILFE 4K  H03 0205
   Revision: --------    Serial number: 32931520205484
   Coding: 10800A
   Shop #: WSC 02737 790 50316
   ASAM Dataset: EV_VW75XParkAssis4K 001008
   ROD: EV_VW75XParkAssis4K_001.rod
   VCID: 3C20C14826ED2E7A133-8068


No fault code found.


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 7E0 959 655 D    HW: 7E0 959 655 D
   Component: VW10Airbag00J 008 0016
   Revision: --------    Serial number: 003PH00125V+ Dataset Number: 7E0003V____ 0737
   Coding: 00000000000000000000000000000000304A
   Shop #: WSC 02734 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVW12X 001028
   ROD: EV_AirbaVW10BPAVN750.rod
   VCID: 372ADE641FCB0D22FE1-8062


No fault code found.


-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 7E0 920 970 L    HW: 7E0 920 970 L
   Component: KOMBI         H05 1008
   Serial number: 00000000000000
   Coding: 7709010100
   Shop #: WSC 02737 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A05730
   ROD: EV_Kombi_UDS_VDD_RM09_005_VW25.rod
   VCID: 3332EA740BB3E102C29-8066


No fault code found.


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090
   Component: GW-K-CAN TP20 H80 0736
   Revision: B9080001
   Coding: 042307
   Shop #: WSC 00592 210 00001
   VCID: 68884D18027552DAA7B-803C


No fault code found.


-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H05 1008
   Serial number:            
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8C37101CF960CAB1F-803E


No fault code found.


-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357
   Component: LWR-ECU       H02 0070
   Revision: --------    Serial number: --------------
   Coding: 0312000001000000
   Shop #: WSC 20200 993 28888
   ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
   ROD: EV_HeadlRegulVWLWRPt_VW25.rod
   VCID: 77AA1E645F4BCD223E1-8022


2 Faults Found:
5256725 - Rear Vehicle Height/Level Sensor
          C114E 15 [137] - Open or Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


13705985 - Databus
          U1123 00 [137] - Received Error Message
          [Fehlerwert im Signal BR3_Rad_kmh_HL]
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 2
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:25




-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:| 5G0-035-MIB-STD2.clb
   Part No SW: 5C0 035 680 C    HW: 5C0 035 680 C
   Component: MU-S-ND-ER    H22 0245
   Serial number: VWZAZ2R8864707 Dataset Number: 5K7CV1v____ 0001
   Coding: 065700013C00000011111101008808001F0107C6002001004F
   Shop #: WSC 02737 790 50316
   ASAM Dataset: EV_MUStd4CTSAT 001022
   ROD: EV_MUStd4CTSAT_VW32.rod
   VCID: 211E103CA14F6392205-8074


   Data carrier:
   Subsystem 1 - Part No SW: 5NA 919 866 CK    HW: -----------
   Component: ECE AS 2023  --- 1910
   Serial number: --------------------


4 Faults Found:
0517 - Front Right Bass Speaker
          B1062 13 [009] - Open Circuit
          [Tieftonlautsprecher Kanal 2: Unterbrechung (DC-Diagnose)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


                    Voltage terminal 30: 12.3 V


0518 - Front Right Treble Speaker
          B1064 13 [009] - Open Circuit
          [Hochtonlautsprecher Kanal 2: Unterbrechung (AC-Diagnose)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


                    Voltage terminal 30: 12.3 V


0522 - Front Left Bass Speaker
          B105F 13 [009] - Open Circuit
          [Tieftonlautsprecher Kanal 3: Unterbrechung (DC-Diagnose)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


                    Voltage terminal 30: 12.3 V


0523 - Front Left Treble Speaker
          B1061 13 [009] - Open Circuit
          [Hochtonlautsprecher Kanal 3: Unterbrechung (AC-Diagnose)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


                    Voltage terminal 30: 12.3 V




-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 7E0 907 534     HW: 7E0 937 090
   Component: Batt.regelung H80 0736
   Serial number: 0771 251150786
   Coding: 030B1A73
   Shop #: WSC 02739 790 00000
   VCID: 68884D18027552DAA7B-803C


   Subsystem 1 - Part No SW: 7E0 915 181 G    HW: 7E0 915 181 G
   Component: J367-BDM  H08 0223
   Serial number: 52237I02461261550806


No fault code found.


End----------(Elapsed Time: 01:54, VBatt start/end: 12.3V/12.3V)-----------

For info, I have Eton speakers and a Kenwood amp installed, so that may give rise to the 5F fault codes. And I've posted on another thread about the ABS and TPMS faults.. I hit a pothole at the rear nearside recently and wonder if that is related.

Cheers,
Ads

 

[mmi]

Here's my autoscan.

As above, I have a bulb-out light showing on the dash, and (when set to Auto) the dipped LEDs kept turning off when I'd have expected them to remain on given the dusky lighting. Bizarrely I actually think they turned on whilst sat in traffic when I clicked the heater on to 1!

For reference, my original 09 coding was: B8FE793A0A61341193284F6476AF9E740D8070F160CC6DF03204003F0800
2015 Eu5 140PS Highline P/Van with barn-doors that were converted to a tailgate (with two cables to BCM Pin10 & Pin23 black plug?), LED numberplate and tail lights. LED headlights replace H4's.

Thursday,05,October,2023,21:38:44:26777
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 23.3.1.0 (x64)  HEX-V2 CB: 0.4639.4
Data version: 20230421 DS346.2
www.Ross-Tech.com

VIN: WV1ZZZ7HZGH04ADAM     License Plate: ADS_ESSEX
Mileage: 82940km-51536mi        Repair Order:


--------------------------------------------------------------------------------
--------------------------------------------------------------------------------

Chassis Type: 7H-VN75 (7E0)
Scan: 01 03 04 08 09 10 15 17 19 25 55 5F 61 0B

VIN: WV1ZZZ7HZGH04ADAM   Mileage: 82940km-51536miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
s09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
55-Headlight Range -- Status: Malfunction 0010
5F-Information Electr. -- Status: Malfunction 0010
61-Battery Regul. -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAAC)       Labels:. 03L-906-022-CAA.clb
   Part No SW: 03L 906 019 GQ    HW: 03L 907 309 L
   Component: R4 2,0L EDC   H38 8440
   Revision: 22H38---    Serial number: 00000000000000 CVN: D2CF8DB6
   Coding: 01194012232401080000
   Shop #: WSC 02734 790 00000
   ASAM Dataset: EV_ECM20TDI01103L906019GQ 003006
   ROD: EV_ECM20TDI01103L906019FH_003.rod
   VCID: 005875B80A858A9A0FB-8054
   VINID: 9E606AAAA1D8A976001041452069595186


No fault code found.
Readiness: 0 0 0 0 1


-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 7E0-907-37x-MK100ESC.clb
   Part No SW: 7E0 907 379 P    HW: 7E0 907 379 M
   Component: ESC           H05 0132
   Revision: 00000000    Serial number: 42535000001716
   Coding: 517E4098256684828A7A027BA48A21D3390000
   Shop #: WSC 02739 790 50316
   ASAM Dataset: EV_Brake1ESCCONTIVN75XGP2 011001
   ROD: EV_Brake1ESCCONTIVN75XGP2_011.rod
   VCID: 3FDAB64437FB3562361-806A


1 Fault Found:
4197 - Rear Left Wheel Speed Sensor
          C101C 14 [137] - Open or Short to Ground
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:25




-------------------------------------------------------------------------------
Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
   Part No SW: 6R0 959 654     HW: 6R0 959 654
   Component: LENKW.SENSOR  H07 0070
   Serial number: 20071504652357
   Coding: 01
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_LWSKLOVW25X 005001
   ROD: EV_LWSKLOVW25X.rod
   VCID: 7EA40B407071FC6A7D7-802A


No fault code found.


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels:| 7E5-907-047.clb
   Part No SW: 7E0 907 047 T    HW: 7E0 907 047 T
   Component: Climatic-T5   H22 0607
   Revision: 00001002
   Coding: 0000000003
   Shop #: WSC 02737 790 50316
   ASAM Dataset: EV_ClimaticT5 A01003
   ROD: EV_ClimaT5Basis.rod
   VCID: 3B22C25423E329421A9-806E


No fault code found.


-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 7E0-937-BCM-V1.clb
   Part No SW: 7E0 937 090     HW: 7E0 937 090
   Component: BCM PQ25 Max4 H80 0736
   Revision: B9080001    Serial number: 0771 251150786
   Coding: B8F4F93A4A61341193284F2426EA9670CD8073F160C979D03204003F0800
   Shop #: WSC 00592 210 00001
   VCID: 68884D18027552DAA7B-803C


   Subsystem 1 - Part No: 5K7 955 559 B  Labels: 5K7-955-559.CLB
   Component: RLS 230915 03  37  0059
   Coding: 0228EE


   Subsystem 2 - Part No SW: 7E0 959 801 K    HW: 7E0 959 801 K  Labels: 7E0-959-80X-V2.CLB
   Component: J386__TSG_FT  003 8654
   Serial number: KU0KU004091552472012
   Coding: 1400B0


   Subsystem 3 - Part No SW: 7E0 959 802 K    HW: 7E0 959 802 K  Labels: 7E0-959-80X-V2.CLB
   Component: J387__TSG_BT  003 8654
   Serial number: KU0KU027081552395697
   Coding: 0400A0


   Subsystem 4 - Part No: 7E1 951 172
   Component: DWA-Sensor 00  001 0104
   Coding: 000000


   Subsystem 5 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HO  H05 1501
   Coding: 000000


   Subsystem 6 - Part No: 7E1 951 172
   Component: DWA-Sensor 00  001 0104
   Coding: 000000


   Subsystem 7 - Part No SW: 5G0 959 442 H    HW: 5G0 959 442 H
   Component: E221__MFL-DC1  H17 0103
   Serial number: 29150001847080075382
   Coding: A4FFFF


2 Faults Found:
00978 - Lamp for Low Beam; Left (M29)
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 210
                    Mileage: 82946 km
                    Time Indication: 0
                    Date: 2018.02.25
                    Time: 21:16:14


00979 - Lamp for Low Beam; Right (M31)
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 210
                    Mileage: 82946 km
                    Time Indication: 0
                    Date: 2018.02.25
                    Time: 21:15:36




-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:| 7E0-919-475.clb
   Part No SW: 7E0 919 475 M    HW: 1Q0 919 475
   Component: PARKHILFE 4K  H03 0205
   Revision: --------    Serial number: 32931520205484
   Coding: 10800A
   Shop #: WSC 02737 790 50316
   ASAM Dataset: EV_VW75XParkAssis4K 001008
   ROD: EV_VW75XParkAssis4K_001.rod
   VCID: 3C20C14826ED2E7A133-8068


No fault code found.


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 7E0 959 655 D    HW: 7E0 959 655 D
   Component: VW10Airbag00J 008 0016
   Revision: --------    Serial number: 003PH00125V+ Dataset Number: 7E0003V____ 0737
   Coding: 00000000000000000000000000000000304A
   Shop #: WSC 02734 790 50316
   ASAM Dataset: EV_AirbaVW10BPAVW12X 001028
   ROD: EV_AirbaVW10BPAVN750.rod
   VCID: 372ADE641FCB0D22FE1-8062


No fault code found.


-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 7E0 920 970 L    HW: 7E0 920 970 L
   Component: KOMBI         H05 1008
   Serial number: 00000000000000
   Coding: 7709010100
   Shop #: WSC 02737 790 50316
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A05730
   ROD: EV_Kombi_UDS_VDD_RM09_005_VW25.rod
   VCID: 3332EA740BB3E102C29-8066


No fault code found.


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7E0-909-901.clb
   Part No SW: 7E0 909 901     HW: 7E0 937 090
   Component: GW-K-CAN TP20 H80 0736
   Revision: B9080001
   Coding: 042307
   Shop #: WSC 00592 210 00001
   VCID: 68884D18027552DAA7B-803C


No fault code found.


-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234
   Component: IMMO          H05 1008
   Serial number:          
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
   VCID: 6A8C37101CF960CAB1F-803E


No fault code found.


-------------------------------------------------------------------------------
Address 55: Headlight Range (J431)       Labels:. 6R0-907-357.clb
   Part No SW: 6R0 907 357     HW: 6R0 907 357
   Component: LWR-ECU       H02 0070
   Revision: --------    Serial number: --------------
   Coding: 0312000001000000
   Shop #: WSC 20200 993 28888
   ASAM Dataset: EV_HeadlRegulVWLWRPt 001004
   ROD: EV_HeadlRegulVWLWRPt_VW25.rod
   VCID: 77AA1E645F4BCD223E1-8022


2 Faults Found:
5256725 - Rear Vehicle Height/Level Sensor
          C114E 15 [137] - Open or Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


13705985 - Databus
          U1123 00 [137] - Received Error Message
          [Fehlerwert im Signal BR3_Rad_kmh_HL]
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 2
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:25




-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:| 5G0-035-MIB-STD2.clb
   Part No SW: 5C0 035 680 C    HW: 5C0 035 680 C
   Component: MU-S-ND-ER    H22 0245
   Serial number: VWZAZ2R8864707 Dataset Number: 5K7CV1v____ 0001
   Coding: 065700013C00000011111101008808001F0107C6002001004F
   Shop #: WSC 02737 790 50316
   ASAM Dataset: EV_MUStd4CTSAT 001022
   ROD: EV_MUStd4CTSAT_VW32.rod
   VCID: 211E103CA14F6392205-8074


   Data carrier:
   Subsystem 1 - Part No SW: 5NA 919 866 CK    HW: -----------
   Component: ECE AS 2023  --- 1910
   Serial number: --------------------


4 Faults Found:
0517 - Front Right Bass Speaker
          B1062 13 [009] - Open Circuit
          [Tieftonlautsprecher Kanal 2: Unterbrechung (DC-Diagnose)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


                    Voltage terminal 30: 12.3 V


0518 - Front Right Treble Speaker
          B1064 13 [009] - Open Circuit
          [Hochtonlautsprecher Kanal 2: Unterbrechung (AC-Diagnose)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


                    Voltage terminal 30: 12.3 V


0522 - Front Left Bass Speaker
          B105F 13 [009] - Open Circuit
          [Tieftonlautsprecher Kanal 3: Unterbrechung (DC-Diagnose)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


                    Voltage terminal 30: 12.3 V


0523 - Front Left Treble Speaker
          B1061 13 [009] - Open Circuit
          [Hochtonlautsprecher Kanal 3: Unterbrechung (AC-Diagnose)]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82946 km
                    Date: 2023.10.05
                    Time: 21:09:24


                    Voltage terminal 30: 12.3 V




-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 7E0 907 534     HW: 7E0 937 090
   Component: Batt.regelung H80 0736
   Serial number: 0771 251150786
   Coding: 030B1A73
   Shop #: WSC 02739 790 00000
   VCID: 68884D18027552DAA7B-803C


   Subsystem 1 - Part No SW: 7E0 915 181 G    HW: 7E0 915 181 G
   Component: J367-BDM  H08 0223
   Serial number: 52237I02461261550806


No fault code found.


End----------(Elapsed Time: 01:54, VBatt start/end: 12.3V/12.3V)-----------

For info, I have Eton speakers and a Kenwood amp installed, so that may give rise to the 5F fault codes. And I've posted on another thread about the ABS and TPMS faults.. I hit a pothole at the rear nearside recently and wonder if that is related.

Cheers,
Ads

1) change byte 16 coding from "CD" to "C0" to see if it performs better.

2) if not perfect could try changing also byte 29 from "00" to "60"

 

[Lightrofit]

Without digging through the entire thread:

Have you added the level sensor that you're getting the open circuit fault code for?

The LED headlight bulb error is showing as intermittent, does that return when cleared?

With the added wiring, is that to factory spec or to retrofit spec? So is the van now wired exactly as it would be if it had LED headlights from factory

 

[Ads_Essex]

1) change byte 16 coding from "CD" to "C0" to see if it performs better.

2) if not perfect could try changing also byte 29 from "00" to "60"

Thanks for the reply Matti.

On starting the autoscan, the 'bulb out' light wasn't on.

1) On changing that byte to C0, I cleared codes and rescanned - the only DTC that came up was in 55: 1

3705985 - Databus
          U1123 00 [137] - Received Error Message
          [Error value in the signal BR3_Rad_kmh_HL]
          MIL ON - Confirmed - Tested Since Memory Clear

I turned the lights on and turned the ignition off, and then ignition back on; the 'bulb error' light then came on. If I then turned the lights off and switched the ignition off and on again, the error light was no longer on. It came back on when I switched headlights back on again! Opening 09 showed these faults:
Software Coding: B8F4F93A4A61341193284F2426EA9670C08073F160C979D03204003F0800

2 Faults Found:
00978 - Lamp for Low Beam; Left (M29)
            010 - Open or Short to Plus - Intermittent
00979 - Lamp for Low Beam; Right (M31)
            010 - Open or Short to Plus - Intermittent

2) Changing byte 29 from '00' to '60' has now left me with an exclamation mark in place of the odometer reading and a BCM error - i'm going to change the coding back and see if that solves it.

2 Faults Found:
4717 - Body Control Module (Central Electric)
          U0140 00 [039] - No Communications
          Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Mileage: 82947 km
                    Date: 2023.10.06
                    Time: 00:39:22


                    Engine RPM: 0.00 /min
                    Normed load value: 0.0 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 20 °C
                    Intake air temperature: 23 °C
                    Ambient air pressure: 1010 mbar
                    Voltage terminal 30: 12.480 V
                    Unlearning counter according OBD: 40
                    Limitation: accelerator pedal: 92.4 Nm
                    CAN status - engine control module-Bits 0-7: 0
                    Cruise Control System (CCS): status-Bits 0-7: 200
                    CAN status - transmission control module-Bits 0-7: 0
                    CAN status - brake control module 1-Bits 0-7: 0
                    CAN status - brake control module 2-Bits 0-7: 0
                    selected gear-Bits 0-7: 0


5523 - Engine Start Blocked by Immobilizer
          P1570 00 [167] - -
          MIL ON - Not Confirmed - Tested Since Memory Clear




Readiness: 0 0 0 0 1

FYI I do have a Ghost installed.


EDIT TO ADD:
Oh and the bulb error light came back when I switched the headlights on -

Software Coding: B8F4F93A4A61341193284F2426EA9670C08073F160C979D03204003F0860

2 Faults Found:

01044 - Control Module Incorrectly Coded
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 82947 km
                    Time Indication: 0
                    Date: 2018.02.26
                    Time: 00:39:20

00979 - Lamp for Low Beam; Right (M31)
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 170
                    Mileage: 82947 km
                    Time Indication: 0
                    Date: 2018.02.26
                    Time: 00:47:14

Without digging through the entire thread:

Have you added the level sensor that you're getting the open circuit fault code for?

The LED headlight bulb error is showing as intermittent, does that return when cleared?

With the added wiring, is that to factory spec or to retrofit spec? So is the van now wired exactly as it would be if it had LED headlights from factory

I have now added both level sensors (the plug for the front was populated, the rear wasn't - I have populated the rear the same as the front).

I'm just trying some different coding as per MMI's input above. I presume I'll need to take the van out at night to test it properly?

The added wiring is a loom Pauly made up for me ages ago and, now I have all the parts (well, maybe my HRCM needs changing for the C revision?) and VCDS I have installed it all. So the loom takes a few wires from the BCM and is connected to earth, plugs in to the connectors that would normally be plugged in to my H4's, plugs in to the replacement dash illumination control, in to a new HRCM, and in to two level sensors (apologies if you knew how his loom worked). See my post 1084 for more info on that.

 

[Ads_Essex]

2) Changing byte 29 from '00' to '60' has now left me with an exclamation mark in place of the odometer reading and a BCM error - i'm going to change the coding back and see if that solves it.

I've reverted the coding back to what it was prior to trying this - the error concerning the BCM has gone, the Ghost is now recognised (I get the feedback after inputting the code) and the engine starts. All lights work (it is daytime here, so I am switching them manually) but the bulb error light comes on when dipped beam are turned on. Covering the light sensor turns them on, the bulb error light showing as per.

 

[Lightrofit]

I've reverted the coding back to what it was prior to trying this - the error concerning the BCM has gone, the Ghost is now recognised (I get the feedback after inputting the code) and the engine starts. All lights work (it is daytime here, so I am switching them manually) but the bulb error light comes on when dipped beam are turned on. Covering the light sensor turns them on, the bulb error light showing as per.

Are the lights functioning completely correctly in all states? Auto/Sidelights/Headlights?