Mine did this twice yesterday!
The day before it asked for between 0.75gal and 1.5gal. Put in 6.6L which is 1.45gal.
Went up to 5500 miles. Did 250 miles yesterday, all good. About 260 miles in, displayed 5000 miles which was ok, as it’d readjusted. Then the engine light. Checked Carista - and it’s Adblue reductant performance. Cancelled that. A few miles later, BEEP - DEF error, no restart in 650 miles. 20 or 30 miles on, all is well, and we’re back up to 5000 miles.
Parked up 5 miles from home for 20 mins, and set off again - BEEP DEF Error, no restart in 650 miles.
After 6 hours driving I was tired, but was so annoyed I whipped it up some ramps and pulled out the Adblue injector to have a look at it as I heard they’re prone to clogging. It was a little crusty so I cleaned it and put it back.
Went and did another 50 miles or so, and it cleared, and I’ve done another 20 or so since then.
I used a brand new bottle of Adblue and one that had been opened and partially used. I wonder whether it had ‘gone off’ or crystallised or something. Can’t be sure though.
I’ve bought a 12v liquid transfer pump so if it does it again, I’m gonna pull all the Adblue and put fresh stuff
Call me a pessimist but I put copper grease on the thread for the injector.
Stupid bloody system.