@Dellmassive`s T6 T32 Sportline 204 LWB DSG PV MY18 - Van Adventure

Looking at the logs when it come back to life.....

Looks like a day to remove the engine.

A day to swap over parts and build the engine on the bench.

A day or two to replace the engine and other parts.

Then test drive and bits.


.
 
A few questions to be answered.....

Was the DMF replaced or did they refit the old one?

Where the existing turbo?. In the back in a box hopefully.

What long block engine has been fitted..... Is it a revised CXEB. Or is it a CXEC?

Need to check that all is well and fitted, long block engine, cat, DPF, oxygen sensor.

Then in addition a new turbo.

We should be expecting clear clean oil.



.
 
UPDATE:

The day has finaly come. . . . .

from 13th Aug 2024 - to 22 November 2024

14 weeks or 3 and a bit months.

Its Back !!!!!!!

all fixed and shiney.

with a brand new CXEB Long Block engine + CAT + DPF + Lamda sensor, - via "All-In" warrenty

plus the warrenty swap DMF. - via 24mnth Parts warrenty

Plus a Brand new Turbo - at my cost.

+++++



1732295323728.png1732295341604.png

.
 
lets have a look at stuff we can see. . .

the engine bay from up topo looks basicaly the same, as the Long Block engine has all of your bolt on ancilleries swapped from the old engine to the new.

so all this is from before.

1732295619777.png

...

but from underneith it looks a lot shineyer . . .

1732295660375.png

checking the oil - its so clean you can even see the level. . .

1732295702179.png

a closer look through the window in the bell housing shows the new DMF too . . .


1732295758146.png

further back we see the berand new DPF and CAT . . .

1732295802299.png1732295850771.png

...


thats all connected to the rest of the system - ie just the back box left.

1732295988458.png


its tricky to see the engine block as there is so much stuff wrapped around it. . .

but from this pic, you can see the top of the shiney new Bi-Turbo.

1732296076561.png

zooming in . . .

1732296109492.png


..............



i was also left half a bottle of this stuff in the cab, , . .


1732296165661.png


a quick lookup shows that its a fuel additive. . . they had put in half the bottle, as one bottle does a who tank,

so I've ordered another four bottles from TPS for the next four full tanks of fuel.

i assumed it was for the new engine.

but looking at the paperwork for the new turbo, its part of that work.


either way - new turbo or new engine. been specd and used by VW,

so ill follow there lead and keep adding it in for a while.

5x bottles = 5x 70L tanks of fuel,

to which i do average 400miles/ tank - so that will get me 2000miles bed in period.

them most engines will take 4000miles to 8000miles to properly bed in. - so ill go gentle for the first 4k.

then ill do the 10K oil + Filter change like gospel.

this van i a keeper for me so ill keep to the 10K service intervals from now on.

++++++++++++++++

and sitting in the back of the van is the old turbo. . . its a beast !!

80K on this one and it looks perfect. - no wobble in the spindle or oil leaks.

ill be selling this one as a working unit ready for a direct replacment.





1732296871839.png




+




.
 
so what did the new turbo cost in the end?

well - with 10% parts discound and £0 Labour,

we were at £2582.97 + vat

that gets us to a cool £3099.56 !!!

ouch.

heres the break down,

the main Exhaust manifold + Turbo, with all the required associated parts.

for the CXEB 204ps Bi-Turbo

+++

1732297491960.png1732297531342.png


+++


1732297669326.png1732297682418.png


++++++++++++

heres a closer look at the old one,




1732297743668.png1732297757382.png1732297768223.png1732297783318.png1732297799601.png





.



.
 
Just wondering why the new turbo? Belt and braces?
yes kind of,

research on here shows that most people on here show that the 204ps BiTurbo unit needs attention or replacing between 120K miles and 180K miles from new.

so by replaceing mine now ( at 80k miles) . . . im gaurenteed to be happy for the next 120-180k miles in regards to the turbo.

my thinking was that while the engine i out, its a £0 labour for the swap.

versus a possible £1k labour charge a bit later down the line.

the existing turbo is sweet. . . infact the garge called me up to say that - and did i realy want to swap it over?

++++

long story short - i did.

with the idea of keeping this this one for next time round . . or selling onwards.

our other van is a 150ps, so different turbo.

and now we have a new turbo on this van - theres no point in keeping it for the next 6 years. . . so well sell it on to recoupe some of the expence of getting the new one.


..
 
Worth the £37 a month then... o_O
Yep defo.

But the van is six years old now.... And I think it's 6yrs or 100k miles is the max to qualify.

So after this year's cover is up we'll have to see what is available or put my big boy pants on and have no warranty or cover.

But I've always got AA cover to fall back on.

I think you can have the VW assist breakdown cover as a stand alone?

Well have to see.

But for me,.on both vans, the all in package is a no brainer...... Just waiting for the other van to be fixed, it's getting a new DSG gearbox but the factory order part is on back order with no ETA. Which is a pain.
 
  • Like
Reactions: CAB
Just go for AA, then you can request the VW tech guys
You can only ask for the silver vans when you have the VW assist cover.

With Standard AA you will always get a yellow van..... But that's better than no cover when you're stuck.
 
No mate, I used to work for them. They're one and the same essentially. The silver vans will go to other non-VW jobs.
Just need to request them with a firm tone.....
thats interesting to know. . . as I've tried calling out the silver van guys before and got turned away.

after my VW extended warrenty run out, and before i started the ALL-IN package.

i called the VW number and gave reg etc - they said i had no cover.

+++

so called the AA number for a call out ( been with the AA for over 20yrs now ) - and got the yellow van out.

but must admit i didnt try asking for the silver van guys from the standard AA call center.

thats defo worth a try in future.

:mexican wave:
 
Back
Top