part4 DC-DC install
What if i dont have the factory install kit/wires ?
This is where thing can get tricky . . . . . you need to install all the new cabling and fuses etc yourself . . . .
now luckily there some kits available that have all you need.
*****************
here is an example from
@travelvolts https://www.travelvolts.net
Extra long wiring kit for all DC-DC chargers. Has enough cable to reach to the rear of the van. Includes all fuses, connectors etc. All lugs pre crimped.
View attachment 52407
****************************************
and here from Splitcharge:
Split Charge Kits, Systems, Components & Tools | SplitCharge.co.uk
REDARC BV1240D - B2B Charger 40 Amp - Full Installation Kit | SplitCharge.co.uk
View attachment 52408
*****************************************
There are various guides on what goes where and how, but basically you need to.
fit a new Aux battery,tray,hold down kit.
run new HD fused battery cable from starter battery to Aux battery to feed the DC-DC
run a new HD fused cable from the DC-DC to the Aux battery
run a new HD ground cable from the DC-DC to ground
run a new HD ground cable from the Aux battery to ground
run a new ignition feed cable from the center fuse box to the DC-DC
****************************************
TravelVolts has a great guide here> "Redarc 1240D DC-DC charger."
https://docs.wixstatic.com/ugd/d959f6_4e84b63f4383484ea1097894b235b0fe.pdf
.
CTEK DUAL 250/ 250SA /250SE DC-DC charger. >
https://docs.wixstatic.com/ugd/d959f6_3ed319f968954720a73c38807b437278.pdf
.
Victron DC-DC >
https://docs.wixstatic.com/ugd/d959f6_f3fd86ccf8344d99976e126b68df54ef.pdf
.
ABLEMAIL ABMC12-12-30 and AMS12-12-30 DC-DC chargers.
https://docs.wixstatic.com/ugd/d959f6_25939caa940f48ae9bf7bd23ef992976.pdf
.
*****************************************************************************
This was the setup i went with:
View attachment 52410
i removed the factory relay, fuse and fuse holders:
View attachment 52411
and cut the ends off and replaced with MIDI style fuses and crimp ends:
View attachment 52413
View attachment 52412
.
some extra wires went in for some other bits:
View attachment 52414
.
A new HD ground cable was fitted to the seat base bolt, (for the DC-DC charger)
The existing feed for the OEM relay was used as the ignition trigger for the new DC-DC.
A new MIDI style fuse box was fitted:
View attachment 52415
which fits down the side of the AUX battery:
View attachment 52416
and with the rubber battery cover refitted the final outcome looks like this:
View attachment 52417
more battery testing . . . . .
View attachment 52418
and we end up with a very happy Aux battery that is 100% fully charged via the DC-DC, that is totally isolated from the front starter battery.
View attachment 52419
.
That was all stage 1,2,3.
were now at stage 4 with is the Lifepo4 Lithium upgrade . . . . that will entail replacing this DC-DC with one more suited to Lifepo4 charging and new Lifepo4 battery's with associated LBD & LTD etc.
******************************************************************************
You can also find out more info over here>
.
Ignition Live Under Passenger Seat - How Its Done -
.
Installing 12v Socket /s - How Its Done -
.
12v Igntn Feed + 5xusb Charging From Ign Feed - Today's Install
.
12v Aux Feed + 5xusb Charging From Aux Battery - Today's Install
.
Stop/start...regen...smart Alternator... Dc-dc Charger For Leisure Battery Or Not?
.
and other related info here>
Mobile Solar Panels ? . . . - How I Did It -
.
What Solar Panel & Controller ?
.
Solar Panel Cutting Hole In Roof !!!
.
Battery Chargers - How I Did It -
.
Which Jump Starter?
.
Lithium Lifepo4 12v Batteries - - - Time For An Upgrade ? - - -
.
.
.